The metal stud roll forming machine applies strip steel as the raw material and undergoes continuous roll forming.

It is fast in production, environmentally friendly, material- saving, and can complete the entire production process automatically.

When the metal stud is used to be the block of the partition wall, the construction period is very short, being simple and convenient and having the characteristic of being easy to design a variety of different shapes, so it has been widely applied in construction projects and factories, and it has also been promoted on a large scale on interior decoration.

Metal stud roll forming machine composition: unwinding machine, guide frame, forming host, calibration device, fixed-length cutting part, receiving table, electrical control part, etc.

The advantages of the metal stud roll forming machine:

1. The metal stud roll forming machine is controlled by PLC control system, and diverse protections have been established during the daily production.
2. The body of the metal stud roll forming machine is made of welded steel plate. And the machine will be tempered for eliminating the internal stress and avoiding the deformation of the fuselage.
3. The forming frame of the machine is made of cast iron and has been tempered, possessing the characteristics of high strength and a long service life.
4. The material of the roller shaft is 40Cr, and after being quenched and tempered, the hardness of it is HB280.
5. The material of the forming mould of the machine is GCr15, experiencing quenching treatment, the hardness is HRC56-62℃.
6. The structure of the transmission is gearbox transmission. Each forming frame has a gear box, which can operate over time, with high intensity, and have a long service life.

Preparations before running the metal stud roll forming machine:

1. The start-up master must have experiencing professional training, and it would be better to have a certain ability to debug the machine. They are supposed to be familiar with the knowledge of metal stud roll forming machine equipment. And only after having accept necessary training and evaluation can they start working.
2. The operator of the metal stud roll forming machine must wear labor protection equipment before work to ensure the safety both of itself and operation.
3. Before starting the metal stud roll forming machine, please check whether all the buttons of its electric control system are in the original position, whether the operating handle is in the correct position, whether the fasteners are fastened, whether each operating component is flexible and each bit-restricting device and whether the safety protection equipment is intact and can work normally.
4. Test operation should be carried out. If there is no problem in the trial operation, you can start the operation formally.
5. When the metal stud roll forming machine is running, pay attention to whether it is running normally and whether the temperature of each bearing exceeds 80°C.

How to use the metal stud roll forming machine correctly?

1. Consumable parts should be checked frequently to see if there is any damage or serious wear. In case of serious wear and tear, you should contact the equipment manufacturer in time for production. Even some parts that are easily damaged can be backed up a few times, so that when they are damaged, they can be replaced in time without affecting production.
2. Regular maintenance of the metal stud roll forming machine should be done.
3. (1) Lubricants need to be added frequently to where lubrication is needed to reduce the wear and tear on these parts, such as gears, chains, punching punches, or hydraulic machine guide posts, gearboxes, etc. According to the different places, the interval period between adding lubricants is different. For example, gear oil should be checked once every 10-20 days. If you find out that it is in lack of lubricant, then it should be added in time. The punching mould, and the parts where it is cut off, should be added once an hour or two hours of work. The anti-rust oil should be added once a month to the roller of the machine.
4. (2) The rollers of the machine should be kept clean, which not only can extend the life of the rollers, but also can keep the surface of the produced profiles clean. The surface of the machine should also be cleaned frequently, because there must be a lot of dust in the factory, and the metal stud roll forming machine may often be greased in some places.
5. The electrical box should be locked. If there is a problem, it is strictly forbidden for the inexperienced personnel to repair it. Once the operation is wrong, it will cause extremely serious consequences, which will increase the repairing time and cost. There were often cases where the circuit and drive motor of the manufacturers are burned out due to improper operation.

How to judge whether the metal stud roll forming machine is qualified?

1. Take the test materials of the machine to the equipment manufacturer for test production. After obtaining the samples, measures according to the standard when the contract was drawn up to check whether the standards of the finished metal stud meet the standards of the drawings provided at that time. Meassuring the deviation, the profiles produced by the equipment must meet tolerance standards. Otherwise, after the machine is shipped back to the factory, the resulting profile will be dissatisfied by the buyer or incompatible with other accessories on the market.
2. After checking the dimensions, it is best to try more samples to see if the machine is stable and can be produced continuously. For automated equipment, check if each production process can be connected successively.
3. Check whether the steel used in the machine is the same as the material used when signing the contract, such as the number of channel steel, the material of the mould steel, and the material of the roller of the metal stud roll forming machine.
4. Check whether the chromium plating layer on the roller is qualified and easy to fall off.
5. Check whether the motor power is consistent with the content contract.
6. Check whether the cut of the profile is smooth and free of burrs.

Width*Height(mm): 50*40/75*40/100*40/150*40   Thickness(mm): 0.6/0.7/0.8/1.0

Width*Height(mm):48.5*50/73.5*50/98.5*50/148.5*50   Thickness:0.6/0.7/0.8/1.0

Width*Height(mm):38*12     Thickness(mm):1.0/1.2

The strip steel is introduced into the pipe welding machine through the feeding machine, and the strip material is extruded through the roller, and then the argon arc welding mixed gas is used to protect the welding and rounding process, cut by the cutter mechanism, and then the steel pipe of the required length is output.

Then the steel pile will be straighten by the straightener. Spot welding machine is used for spot welding connection between strip steel heads.

The steel pipe roll forming machine is a comprehensive set of equipment that successively welds strip steel into pipes and straightens it into finished products.

The main production process of the steel pipe roll forming machine is as follows:

Feeding frame–forming–welding–leveling of inner welding seam–grinding–coarse sizing and straightening–bright annealing furnace–precise sizing and straightening–on-line steel tube eddy current testing–cutting to length –Finished product rack.

The structure composition of the steel pipe roll forming machine:

(1) Feeding rack: Purchase steel belt according to the specifications of the pipe, put the steel coil on the loading rack, and introduce the forming part.

(2) Forming section: rolling forming using welded pipe mold

(3) Welding machine: welding

(4) Grinding box: external welding seam

(5) Sizing and straightening section: fine adjustment of pipe diameter

(6) Cutting table: metal hydraulic cutting or grinding wheel cutting

(7) Cutting frame: automatic cutting

Possible problems in the process of producing pipes:

Defects such as strains, wrinkles, nail scales, fish scales, round tube roundness, and irregular surface are often produced during the pipe producing process.

The characteristics of the steel pipe roll forming machine:

1. The steel pipe roll forming machine adopts frequency conversion speed regulation technology. With the speed regulation being highly sensitive, the machine is stable with low noise and less power loss.
2. The steel pipe roll forming machine adopts a cross universal joint coupling for rotating, which has a large rotating button, with a long service life, having the characteristics of being neat, beautiful and light.
3. The electrical equipment configuration of the steel pipe roll forming machine adopts frequency conversion speed regulation.
4. The steel pipe roll forming machine and sizing parts are driven centrally by one motor, with compact structure, having the advantages of simple maintenance, easy lifting, installation and operation.
5. The horizontal frame is a spinning frame, which spins through the turbine scroll box and the coupling. There is a 4-speed gearbox (1 reverse gear) between the turbine scroll box and the motor, which makes the operation of the machine more convenient and the motion of the roller more stable.

The advantages of steel pipe roll forming machine:

1. In terms of application, the application of welded pipes is getting wider and wider, which is suitable for the production of agricultural industry and decoration industry.
2. In terms of production, successive production, with advantages of high efficiency, less material waste, and low production cost.
3. In terms of quality, the finished pipe product is excellent in quality, with the welding gap being complete, the burr being not much, the speed of production being fast, and the energy being extremely saved.
4. In terms of economic benefits, the machine has low noise, environmental protection and is energy-saving. One worker can run 4 machines at the same time, and the time for changing the mould has been shortened, which saves time and effort.

The application of steel pipe roll forming machine:

1. The high-frequency steel pipe roll forming machine is mainly used for the production and processing of various ferrite material pipes such as iron pipes and galvanized water pipes.
2. The steel pipe roll forming machine is mainly used for the production and processing of various stainless steel tubes, titanium tubes, iron tubes, alloy tubes and other alloy tubes. Such as industrial pipe, aerospace pipe, high-end water supply pipe, decorative pipe, water pipe, staircase handrail pipe, anti-theft door and window pipe, guardrail, automobile exhaust pipe, heat exchanger pipe, fluid pipe, edible pipe, etc.

The Maintenance of steel pipe roll forming machine:

1. Always check the oil level of the oil tank. The oil level should not be lower than the specified value.
2. The fine oil filter needs to be replaced in time when it is blocked by dirt. The crude oil filter should be cleaned in time when it is blocked, at least once every 3 months.
3. The oil added to the oil tank must be filtered, and impurities such as moisture, rust, metal shavings and fibers must not be mixed into the oil.
4. When starting the oil pump in winter or cold areas, the process of starting and stopping should be repeated for several times for increasing the temperature of the oil. And then start working after the hydraulic pump station has operated flexibly.
5. All knobs on the hydraulic pump station shall not be touched by non-operators.
6. Always observe whether the voltage of the power supply have abnormal fluctuating, and examine it every three months.

There are three aspects needing to be noticed in the use of the steel pipe roll forming machine:

1. Processing and welding:

For this, before welding, all kinds of rust, all kinds of grease and moisture on the steel pipe should be removed. And for the electrode used, it should also be used selectively.

2. Welding of steel pipes that need to be bent:

At this time, the problem we know is that although the thin plate can be bent at 180 degrees, when using the steel pipe roll forming machine, it would be better for us to choose a steel pipe or steel plate that is more than twice thick. The advantage of this is that it can reduce the crack of the bending surface.

3. In the deep processing of cold drawing:

In such processing, it is relatively easy to generate friction heat. For such problems, it is necessary to adopt steel pipes with good pressure resistance and heat resistance. After the forming process is completed, the grease on the surface should also be removed instantly.

The classification of steel pipes:

Steel pipes can be classified according to the rolling process, whether there are seams and cross-sectional shapes.

According to the rolling process classification, steel pipes can be divided into hot-rolled steel pipes and cold-rolled steel pipes.

According to whether the steel pipe has seams, the steel pipe is divided into seamless steel pipe and welded steel pipe.

Among the welded steel pipe, commonly used welded steel pipes can be divided into three types according to the types of welds: high-frequency welded pipes, straight-seam submerged arc welded pipes, and spiral submerged arc welded pipes.

The glazed tile roll forming machine is mainly composed of left and right bodies, bottom connection bar, upper apex chassis lid, sliding seat, hexagonal runner, pulley, gear mechanism, grooved wheel mechanism, cam mechanism, lubrication pump, oil system, an electronic control part, etc.

The stamping process of the upper die of the machine:

The electric motor drives the input shaft through the pulley and drives the upper shaft through the pinion gear and the large gear, and the slide equipped with the upper mould is driven up and down by a set of cam mechanisms to finish the tile forming. The indexing of the work table is completed by the gear unit located on the end of the upper shaft rotating the pin gear and the groove wheel located on the hexagonal runner shaft to achieve indexing positioning.

A revolve cam conjugated with a pressing cam located on the identical shaft has been installed at every extreme of the upper shaft, and the lower mould is positioned at the working place through the positioning bar and disk. Lubricating pumps are fixed in the both side of cabinets. When the machine is on, the oil pipe delivers lubricating oil to every section where experiencing friction.

The Working Principles of the Glazed Tile Roll Forming Machine:

The glazed tile roll forming machine is divided into three sections, the roller table forming section, the pressing section, and the cutter section. The roller table forming section of the glazed tile roll forming machine is powered by the main motor, and the rollers are driving by the chain for rotating.

The pressing section of the glazed tile roll forming machine is a hydraulic cylinder which prompts the mould moving up and down. The cutting section of the glazed tile pressing machine is also powered by the hydraulic cylinder to let the cutter up and down.

The production process of the glazed tile pressing machine:

The colored steel plate enters the roller table forming machine, and after the forming, it will pass through the pressing machine, being pressed into an equidistant structure, and the cutter is responsible for the fixed-length cutting. The control system and execution part of the glazed tile roll forming machine includes a frequency converter drive motor, a hydraulic station motor, two hydraulic solenoid valves for pressing, and two hydraulic solenoid valves for the cutter.

The Characteristics of the Glazed Tile Roll Forming Machine:

• The glazed tile roll forming machine adopts high-level automatic control software to realize the informational management of the production.
• The automatic control system of the entire machine unit adopts a highly integrated network, which makes the automatic control system has superior performance.
• The glazed tile roll forming machine also has the advantages of being easy for operation, maintenance, and mechanical debugging, mould replacement.

The Precautions When Operating the Glazed Tile Roll Forming Machine:

Before the machine is started, it is necessary to check whether the junction is sturdy and whether the bolts and nuts have been tightened. Only enough lubricate oil have been added to the chassis can the engine be powered for a test drive. Run the empty machine at first, and carefully observe whether there is noise or sensation, whether the oil coming from the oil window is smooth, and whether the motion of every component is in conformity, and the mould can be installed after everything is on the right way.

When installing the mould, the power must be cut off. Move the motor belt or large gear by hand to index the worktable and raise the slide to a high point. It would be better to put an object supported between the worktable and the bottom surface of the slide to prevent the slide from falling naturally and causing an accident. In addition, the mould used demands an upper mould and six lower moulds of an identical specification.

First, install the upper mould and a lower mould. The lower mould should be directly installed on the hexagonal runner table. The upper mould is supposed to be installed on the surface of the bottom of the slide and a backing plate of moderate thickness should be placed to make sure that the gaps around the upper and lower moulds are even after the mould is closed. The spacing between the upper and lower moulds should be equal to the thickness of the required finished tiles. Then adopting the upper mould as a standard, the worktable should be indexed, and then the other five pairs of lower moulds should be installed successively. Only when all the installation has completed can the mass production of the glazed tiles start.

The Maintenance of the Glazed Tile Roll Forming Machine:

The glazed tile roll forming machine needs to be lubricated regularly. After lubricating, taking a dry cloth to wipe out the excess oil on the chain to avoid the adhesion of dirt and dust. Before reinstalling the chain, remember to clean the joints of the shears chain to ensure that there is no residual dirt. After the chain is cleaned, and before assembling the joints, some lubricating oil must be added to the inside and outside of the connecting shaft to ensure the operation of the glazed tile roll forming machine.

1. Personnel who do not understand the structure, performance, and operation rules of this glazed tile roll forming machine are forbidden to run the machine.
2. It is strictly forbidden to work beyond the minimum closed height, that is, the minimum distance between the bottom surface of the upper sliding box and the working surfaces is 290mm. It is required that the height after the upper and lower moulds plus the thickness of the lower backing plate plus the thickness of the tile blank should not exceed 290mm. The design of mould should be based on this requirement to avoid the appearance of accidents.
3. Always pay attention to observe the height of the lubricating oil in the sliding box and the body on both sides. The glazed tile roll forming machine should be wiped frequently to keep it clean and free of mud and water.

Cable tray roll forming machine is a kind of equipment that integrates many technologies including such as leveling, punching/cutting, automatic conveying (automatic blanking-optional), forming, and so on.

The whole production assembly line is composed of an unwinding system, leveling system, punching/cutting system, automatic conveying system, forming system, electric control system, and other parts.

The cable tray roll forming machine adopts a double-sided cantilever structure, and the punching machine completes the tasks of punching and cutting of the annular ribs or different holes at the bottom of the tray.

The original material is fed into the main forming machine by the feeding table.

Through electrical control, the machine equipment automatically moves and adjusts to produce cable tray finished products of different widths and heights.

The cable tray roll forming machine is a non-standard customized production assembly line, which can form the cable tray at one time.

The main forming machine has adopted a double-cantilever combination adjustable form, without changing the roller when adjusting the specifications of the products, which means that a set of rollers can complete the formation of a cable tray with any specification.

After a long period of time, the cable tray roll forming machine has perfected its details.

At present, the design is reasonable, the price is moderate, the operation is easy to understand, the stability is high, and the yield is high.

Cable Tray Manufacturing Process:

Uncoiler → Leveler → Servo feeder → Punching equipment → Storage device → Forming host → Cutting device → Discharging device

The Main Features of the Cable Tray Roll Forming Machine:

1. The cable tray roll forming machine is simple in structure, beautiful in appearance, and reasonable in configuration, which is not only simple and convenient for operation, but also excellently suitable for mass production in factories.
2. The important parts and components of the machine are adopted from the most well-known enterprises at home and abroad, thus in this way effectively ensuring the overall performance of the cable tray roll forming machine.
3. Advanced design and manufacturing have significantly mechanized and modernized the production of cable tray, which has greatly improved the efficiency of production and has immensely saved the labor costs.
4. The noise of the cable tray roll forming machine is low, which has met the needs of green, environmental protection, and energy-saving production.

The Advantages of Cable Tray Roll Forming Machine:

1. The electronic control system of the machine is controlled by PLC, and diverse safety protections are set up during daily production.
2. The body of the machine is made of welded steel plate. The machine has already been tempered for eliminating internal stress and avoiding the deformation of itself.
3. The forming frame is made of cast iron which has been tempered, with high strength and long service life.
4. The material of the shaft of the roller is 40Cr, having experiencing quenching and tempering, realizing the hardness of HB280.
5. The material of the forming mold is GCr15, having quenching treatment, with the hardness of HRC56-62℃.
6. The structure of the transmission adopts gearbox transmission. Each forming frame is equipped with a gearbox, which can ensure that the machine runs overtime, operates with high intensity, and has a long service life.

Points needing attention when operating the cable tray forming machine:

Every time before turning on the cable tray roll forming machine, the rotating part of the machine should be filled with lubricating oil.

The main engine chain and sprocket should be refueled once a month, and the reducer should also be refueled once a month to reduce the damage to the machine.

The punching machine must be run empty first for testing.

Check whether the advance and retreat of the oil cylinder and the cutting and resetting function of the cutting device are normal, and install the chain cover.

After the debugging of the whole assembly line of the cable tray roll forming machine is completed, it should be run empty firstly.

If everything is normal, the official production can start. During the process of production, it is strictly forbidden for the steel plate with dead folds and rolls on the head and edge of the board to enter the host machine, so as not to damage the cable tray roll forming machine.

Remember that do not put your hands into the roller to prevent the accidents from happening.

When changing the mold, be sure to stop the motor. Turn the key to stop and remove the key.

The purpose is to prevent accidents during replacement and to prevent someone from accidentally rotating the key during construction.

What should be paid attention to about the operation in winter?  

Operating the cable tray roll forming machine in winter, the main resistance comes from the temperature.

The low temperature in winter is everyone’s consensus.

The operation of the cable tray roll forming machine at low temperatures may fail, which affects the efficiency of the production of the cable tray and the quality of the cable tray.

Therefore, the manufacturer can test the temperature that is suitable for the operation of the cable tray roll forming machine in advance and then take according to measures such as heating or preheating the equipment in advance to make it reach the predetermined temperature to avoid the appearance of the machine malfunctions.

When the cable tray roll forming machine is operating in winter, pay attention to safety inspection, including checking the current and voltage before starting, whether the values of the forming machine are within the specified range, and ensuring that the components of the forming machine are not seriously worn, there is no entanglement or looseness in the internal wires.

This is to prevent safety accidents such as string electricity and leakage when the cable tray molding machine is running.

These are mean to prevent the occurrence of safety accidents such as electric string leakage and electric leakage when the cable tray roll forming machine is in operation.

The Classification of Cable Trays:

In modern buildings, whether it is an industrial building or a civil building, a lot of necessary cables and wires need to be installed.

The cable tray is for laying cables.

The cable tray is composed of supporting arms, brackets, and some installation accessories.

It is mainly divided into four types of structures, namely grid structure, ladder structure, pallet structure, and slotted structure.

C channel roll forming machine is a single-coil forming unit that can produce various specifications of C-shaped products with a set of steel rolls. The C channel roll forming machine is mainly composed of a passive feeding rack, a feeding rack base, a feed introduction platform, a leveling device, a forming host, a punching device, a forming cutting device, a hydraulic station, and a computer control cabinet. This machine adopts automatic flying saw punching, which has the characteristics of easy operation and so on. The C channel is formed by rolling a thin steel plate.

The finished C channel produced by the C channel roll forming machine has good tension, bending and compression properties, and good flatness. The machine realizes full-automatic fixed-length cutting and automatic punching, which have the advantages of a high degree of automation, and quick and easy installation.

C channel roll forming machine greatly simplifies the production process, thus improving production efficiency. It can produce all kinds of profiles with different wall thickness and complex cross-section shapes and cold-formed steel with different materials that are difficult to produce by the general hot-rolling method. Cold-formed steel is the main material for making light-weight steel structures, made by cold bending of steel plates or steel strips.

The Advantages of C Channel Roll Forming Machine:

1. Simple structure and beautiful appearance. Because the whole machine adopts a section steel structure, which is processed after welding, the structure is reasonable, the storage capacity is strong, and the operation is stable and reliable.
2. Other important parts and components of the machine are all adopting parts of well-known domestic enterprises, thus effectively guaranteeing the performance of the equipment.
3. The machine adopts full-automatic fixed-length cutting. The length of the product is accurate, the shape of the head and tail is beautiful and neat, without deformation.
4. The machine is easy to install and debug, simple, and easy to operate, which is suitable not only for factory production but also can be transported to the construction site for processing.
5. The machine has low noise, no pollution, and low consumption.

Common Troubles That May Appear During Operation:

1. C channel small-side slant: Adjusting the nip roller at the feed end. If the small side at the left side is large, the left-end nip roller should be loosened and the right-end nip roller should be tightened (Note: Adjustment properly).
2. Horizontal bending of C Channel: If the C channel is bent to the left, loosen the second row of left-end nip rollers at the discharge end and tighten the right-end nip rollers (Note: Adjustment properly).
3. Longitudinal bending: When the C channel bends upward, press down the last row of straightening shafts. When bending downwards, press the second row of straightening shafts (Note: Adjustment properly).

C Channel Roll Forming Machine Operation and Matters Needing Attention:

When installing the mold, the power must be turned off. Manually move the electric idea belt or large gear to index the table and raise the slide to a high point. It is best to use an object to support between the table and the bottom surface of the slide to prevent the slide from falling and causing an accident. Before using the equipment, check whether the connections are firm and the bolts and nuts are tight.

Sufficient lubricating oil should be added to the left and right chassis to power on the starter for a test drive. Carefully observe the operation of the empty car first, whether there is noise, whether the oil is coming from the oil window, and whether the movement of each part of the C channel roll forming machine is coordinated. Only then can the mold be installed.

FAQ:

The main features of the C-Z Channel Roll Forming Machine are as follows:

1. Cutting without changing the tool.
2. Quick change. Any type change within three minutes.
3. Adjustability. Webs, flanges, and flange edges can be made and adjusted in millimeters.
4. C-Z type channel integrated roll forming machine. C-Z type change in three-step.
5. Coaxial design. Reduced the problem of unequal height on both sides due to broken shaft.

The Specification of C Channel Roll Forming Machine:

Product: C Channel Roll Forming Machine
Work Pressure: 195 Mpa—350 Mpa
Voltage: 380V/50HZ 3Phase
Dimension(L*W*H): 3000*800*1400mm
Control System: PLC with touch screen
Roll material: 45# high-grade steel
Frame material: 300 H-high grade steel
Cutting type: Hydraulic cutting
Production Capacity: 8~12m/min
Power(W): 15KW+5.5KW
Weight: 5.6 T
Working material: Cold Roll Steel(CRC)
Shaft Diameter: 42 Mm
Thickness: 1.5-3.5mm
Application Industries: Garment Shops, Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Food & Beverage Factory, Restaurant, Retail, Food Shop, Printing Shops, Construction works, Energy & Mining, Food & Beverage Shops
Price： $18,000.00-$19,000.00

The gutter roll forming machine equipment is mainly composed of an active belt shaft, a leveling device, a side wheel for squeezing thick sides, a forming host, a forming cutting device, a hydraulic station, and a computer control cabinet.

The equipment adopts automatic control software to realize the informational management of the production.

The sink equipment also has the advantages of simple operation, easy maintenance, being easy for mechanical debugging and easy mold replacement.

The automatic control system of the entire equipment applies a highly integrated network to make the automatic system more superior.

The Process Flow of the Gutter Roll Forming Machine:

Uncoiler—–Feeding Guide Part—Forming Part—-Hydraulic Station Punching—-Discharge Rack

The Features of Gutter Roll Forming Machine:

1. The whole gutter roll forming machine adopts PLC automatic control system, and diverse safety protections can be set, which have effectively avoided the appearance of accidents.
2. The bed of the machine is made of welded steel plates which will be tempered for effectively eliminating the internal stress of the machine, so that the body of the machine will be not easy to deform.
3. The forming frame of the machine is welded by channel steel.
4. The roll shaft of the machine is made of 45# steel, which has been quenched and tempered.
5. The material of the forming punching mould of the machine is Gr12.
6. All rollers of the machine are polished on the surface of CNC lathe to ensure accuracy.
7. The machine has a long service life, which can up to 10 years.

The Classification of the Gutter Roll Forming Machine:

It can be divided into K type gutter roll forming machine, semicircular gutter roll forming machine, and standard box gutter roll forming machine.

The Advantages of the Gutter Roll Forming Machine:

1. The electro-mechanical anti-seismic support system is firmly connected to the pipeline, trough system and equipment of the built anti-seismic planning structure. It is mainly used for bending objects, which will reduce the labor costs and greatly improve the work efficiency under the traditional mode.
2. The anti-seismic bearing does not need welding and drilling, which can be assembled through components. It can be easily disassembled, modified and adjusted, and can be reused for several times.
3. The machine has good toughness, good low temperature impact resistance. It can resist the power of shocks. And it is not easy to dent, resist bending or deformation.
4. The PVC material of the machine has the special characteristics of anti-ultraviolet, which can resist long-term sunlight exposure, and also increases the resistance to acid rain and air pollution.
5. The machine has good aging resistance, acid, alkali and mildew resistance, as long as new, with no need for renovation and painting.
6. The machine is easy to cut, install, with no need for any special tools.
7. Mature formula technology ensures the superior stability of the performance of the product.

The inspection and cleaning of the gutter roll forming machine mainly includes three parts: hydraulic oil circuit, hydraulic components and filters:

1. Hydraulic circuit:

The gutter roll forming machine should also be checked after the hydraulic system has been repaired, and the oil level of the fuel tank of the machine should be checked once a week.

If the oil level is lower than the oil window, then hydraulic oil should be added.

The system oil temperature should be maintained between 35°C and 60°C, and should not exceed 70°C.

The oil should be replaced after every 4000-6000 hours of work, and the oil should be replaced after 2000 hours of work on a new machine.

Every time the oil is replaced, the oil tank should also be cleaned.

2. Hydraulic components:

Note that cleaning agents cannot be used.

The hydraulic components (base plate, valve, motor, pump, oil pipe, etc.) should be cleaned once a month to prevent the dirt from entering the system.

Check whether there is any deformation in the bends of the oil pipes of the gutter roll forming machine.

After using the new gutter roll forming machine for one month, it should be replaced if it is abnormal.

After two months of use, the connections of all accessories should be tightened, and the system should be shut down during this work, and the system has no pressure.

3. Filter:

The filter should be replaced or cleaned in time.

Every time the oil is changed, check and clean should be carried every 3 months.

The air filter on the fuel tank should be replaced once a year.

FAQ:

The Introduction of Gutter:

The Gutter mean to the hollow section between the two crotches of the roof of a building.

The drainage of the roof can be divided into organized drainage and unorganized drainage (free drainage).

The organized drainage in general gathers the rainwater into a gutter and then drains it from a round pipe.

The part that gathers rainwater is called a gutter. The gutter can be divided into inner gutter and outer gutter.

The inner gutter refers to the gutter inside the outer wall, usually with a parapet.

The outer gutter is the gutter that is picked out of the outer wall, and generally does not have a parapet.

The advantages of the structural design of the gutter:

1. The gutter and cover are exquisitely produced, and the components are connected by inserting part to ensure that the system does not leak and drains more smoothly.
2. The decorative cornice design can integrate with the architectural style of the house, which seems like the original parts of the building.
3. The carefully designed double-wall structure maintains the endurance and rigidity of the natural mix system.
4. The inner wall of the gutter is designed with a small arc edge, which is mean to prevent the dirt from accumulation and is easy to clean.
5. The matching fixed components enable the gutter to adapt to any angle of installation surface.
6. The design of the fixed clip makes the downpipe look beautiful and elegant in appearance, and can be firmly fixed to any external wall façade

The products produced by the highway guardrail roll forming machine have the characteristics of lightweight, high strength, large bearing capacity, and good seismic resistance, and are widely used in the field of multi-rise steel structure buildings.

Highway guardrail produced by the highway guardrail roll forming machine is a continuous structure, which is composed of corrugated steel guardrail board, each piece of which is fixed on the pillar of guardrail board through splicing to form a whole. This structure composed of corrugated guardrail board is not only beautiful in appearance but also convenient in application.

When impacted, the wave-shaped guardrail will absorb the huge impact force through the deformation of itself, the pillars and beams, so as to achieve the purpose of changing the direction of the vehicle out of control to avoid the phenomenon of the vehicle rushing out of the road.

Advantages of the Highway Guardrail Roll Forming Machine:

1. The highway Guardrail roll forming machine is controlled by PLC control system, and multiple protections are established during normal production.
2. The bed is made of the welded steel plate and tempered to eliminate internal stress to avoid the deformation of the fuselage.
3. The transmission structure is gearbox transmission. Each forming frame has a gearbox, which can guarantee the equipment running overtime, in high intensity, and having a long service life.

General principles of two-wave and three-wave highway guardrail roll forming machine:

Because the highway guardrail roll forming machine needs to achieve the purpose of simultaneous production of two-wave and three-wave guardrail, the highway guardrail roll forming machine specifically adds the following configuration:

1. Specially added hydraulic drive system, so that it can automatically set the length and punching distance of the plate. The processing rate can reach about 10-12 meters/minute;
2. The cutting part is equipped with a cutting head that produces three-wave guardrails;
3. Two sets of punching moulds: one set of 80-ton hydraulic press and one set of the 200-ton hydraulic press;
4. In addition to using Q235 for processing materials, high-strength materials like S400 or S540 can also be used.

General use method of highway guardrail roll forming machine:

1. When producing three-wave highway guardrail boards, the punching device will be adjusted to three-wave punching mould. The length of the board and the distance between the punching holes are set by the control system to allow normal mass production.
2. When producing two-wave highway guardrail boards, the punching device needs to be replaced with a two-wave punching mould. The outermost row of wheels above the pressing roller can be adjusted outwards appropriately. When feeding, the pressure plate can be placed on one side, so that when cutting, it can cut out the size of 2 waves. Then punched and shaped to produce two-wave highway guardrail boards. If the outer pressure roller does get in the way, you can remove it.

FAQ:

The difference between the use of two-wave highway guardrail and three-wave highway guardrail:

As we all know, the wave guardrail is a collision guardrail installed on a highway or a country road. Its function is mainly to prevent vehicles from rushing out of the driving range of the road and avoid causing extremely serious traffic accidents.

For two-wave guardrails: Rural roads are not as straight as highways. Moreover, it is impossible to predict whether a vehicle is driving ahead on a curved country road. Naturally, driving speed will reduce a lot for safety reasons. Therefore, when installing anti-collision guardrails, two-wave guardrails can be applied.

The height of the double-wave guardrail (310mm high) is 3/5 of that of the three-wave guardrail (506mm high). The thickness of the double-wave guardrail plate (thickness 2.5mm) is 0.5mm smaller than that of the three-wave guardrail plate (thickness 3.0mm). According to the comparison, customers can install two-wave guardrails to save costs and avoid unnecessary waste.

For three-wave guardrails: The highway is relatively straight and the driving speed is extremely fast. In the event of an accident, if you want to prevent the vehicle from rushing out of the road, you first need to adopt 506mm high, 3.0mm or 4.0mm thick guardrails to increase the rigidity and toughness of the guardrail itself. Therefore, the application of three-wave guardrails on highways is more appropriate than two-wave guardrails.

The Specification of Highway Guardrail Roll Forming Machine:

Product: Highway Guardrail Machine
Tile Type: Colored Steel
Voltage: 380v, 50Hz, 3phase
Weight: 5.5t
Shearing System: Automatic hydraulic control
Production Capacity: 10-12m/min
Dimension(L*W*H): 7200mm*1600mm*1800mm
Control System: Automatic computer control
The material of Cutting Plate: Cr 12
Mainframe: 300H steel
Roller materials: 45# steel hard chromium plating
Main power: 4kw
Material thickness: 0.3-0.8mm
Made board: 16mm
Feeding width: 1200mm
Application Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Construction works
Price: $55,000.00 – $85,000.00

The floor deck produced by the floor deck roll forming machine is formed by galvanized steel sheet through roll bending, and its cross-section is formed into a V-shape, U-shape, trapezoid, or similar waveforms, which mainly used as a permanent template, and can also be selected for other purposes.

The floor deck roll forming machine adopts advanced hydraulic drive, and the automatic ruler is cut off after forming, without deformation, no waste, and the coefficient is high. The products produced have the characteristics of lightweight, high strength, large bearing capacity, and good seismic resistance.

The Structure of Floor Deck Roll Forming Machine:

The floor deck roll forming machine is mainly composed of a material discharging machine, a feeding introduction platform, a forming host, a punching device, a forming cutting device, a hydraulic station, a computer control cabinet and so on. Equipped with manual decoiler, forming host, hydraulic cutter, electric control system, hydraulic system, discharge frame, it is used for floor deck pressing.

The Characteristics of Floor Deck Roll Forming Machine:

1. Stable performance: Steel plate decoiler, with uniform feeding speed and high stability.
2. High working efficiency: hydraulic synchronization and hydraulic punching system ensure the working efficiency, precision, and quality of finished products.
3. Good quality of finished products: the floor slabs produced by it are light in weight, high in strength, heavy in weight, and good in performance.

The Operation and Precautions of Floor Deck Roll Forming Machine:

Before using the equipment, check whether the connections are secure and whether the installation bolts and nuts are tight. Sufficient lubricating oil should be added to the left and right chassis to start the machine for power-on. First carefully observe the empty car operation, whether there is vibration, noise, whether oil comes from the oil window, whether the movement of each part is coordinated, and the mold can only be installed after everything is normal.

When installing the mold, the power supply must be cut off. Manually move the motor belt or large gear to index the table and raise the slide to the highest point. It is best to use an object to support between the table and the bottom surface of the slide to prevent the slide from falling naturally and causing an accident.

The Maintenance of Floor Deck Roll Forming Machine:

1. Unlike the color steel plate, the floor deck itself is placed between the floor cement and is used for floor load-bearing, so there are only a galvanized layer and no color coating. The thickness is generally thicker than the color steel plate. The galvanized sheet itself has no color coating, so the zinc layer has no protection and is thicker than the color steel sheet. These two characteristics determine the focus of the maintenance of floor deck roll forming
2. Starting from the characteristic that the galvanized sheet has no color coating, the zinc layer is easy to fall off. In the working state of the floor deck roll forming machine, during the forming process of the galvanized sheet, the zinc layer is easily attached to the wheel of the floorboard machine. Over time, there will be a thick zinc layer on the wheels, which is great damage to both the molding and the plate itself. Therefore, the maintenance of the wheels must also be in place.
3. The strength of floor deck production is large, and accordingly, the machine structure is more strong. The power is always 15kw, even more than 20kw, 30kw. Hydraulic power shear also has great pressure, so it is necessary to clean the tubing regularly to avoid clogging.